Darex XPS-16 Operating Instructions Manual do Utilizador

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10 Capabilities & Performance • Drill Types: Two fluted HSS, Cobalt or Carbide SAE & Metric twist drills • Point Styles: Four Fac

User Manual Page 5 Replace Chuck Spindle Drive Belt 1. Take the knob and jaw assembly and position all jaws in slots. Holding in your hand, align the

User Manual Page 6 Removing and Replacing the Chuck Belt Idler Assembly Refer to the Chuck Spindle Drive Belt Replacement instructions for cover and c

User Manual Page 7 Removing and Replacing the Chuck Locking Solenoid Refer to the Chuck Spindle Drive Belt Replacement instructions for cover and chuc

User Manual Page 8 Removing and Replacing the Nema Drive Gear Refer to the Chuck Spindle Drive Belt Replacement instructions for cover, chuck and bel

User Manual Page 9 Removing and Replacing the Rotate Sensor 1. Remove the 3, 3mm button head screws with a 2mm Allen wrench and remove the cover plat

User Manual Page 10 4. With a small flat blade screw driver, reach down and pull the solenoid lock pin back out of the locking hole. Rotate the chuck

User Manual Page 11 Removing and Replacing the A-Axis (Swing) Sensor Removing and Replacing the A-Axis (Swing) Sensor1. Locate the marked swing senso

User Manual Page 12

User Manual Page 13 CHUCK ASSEMBLY SA12520TA PP12255FF M4x.7x8 4 EA.

User Manual Page 15 Removing and Replacing Diameter Detect Rod Refer to the Chuck Spindle Drive Belt Replacement instructions for cover and chuck remo

11 Machine Axis Definition Machine Axis Definition

User Manual Page 16

1, 2, 3, & X 5 VDC RED & BLKGRN & WHT & BL KWHTBLKRS232 PORT(57K BAUD)65TOUCH SCREEN / DISPLAYPP12015EFSWITCHEDBLKRED & BLK24 VDCB

User Manual Page 19 Removing and Replacing the Cooling Fan Removing the Cooling Fan 1. Remove the 2 screws holding the panel to the machine. 2. Swi

User Manual Page 20 7. Disconnect the 2 sets of red and black wires that go to a connector above the fan on the back board. Repl

User Manual Page 21 Removing and Replacing the LCD Display Removing and Replacing the LCD Display 1. Remove the screws on the door support and top

User Manual Page 22 6. Remove the 7, ¼” acorn nuts from the LCD. Note: One is inaccessible and has no nut. Slide the LCD out. 1. To replace th

User Manual Page 23 Removing and Replacing Switches Removing and Replacing The E-Stop, Cycle Start and Feed Hold Switches To remove the power switche

User Manual Page 24 3. Securing the switch in place is a plastic nut at the base of the threads. Use needle nose pli-ers to remove the nut and slide

User Manual Page 25 GRIND MOTOR ASSEMBLY SA12640MA F-F3 Units

User Manual Page 27 1. Turn the machine on. 2. Push the check icon. 3. Push the tool icon. Removing and Replacing Grind Motor Assembly F1, 2 &3

12 Machine Axis definition Machine Axis Definition

User Manual Page 28 8. Remove the 4 screws and washers holding the motor in place. 9. Slide the motor down the slotted bracket and out of the machi

User Manual Page 29 Removing and Replacing Grind Motor Belt 1. Turn the machine on and push check. 2. Push the tool icon. 3. Push the belt icon in

User Manual Page 30 Removing and Replacing Grind Motor Brushes 1. Refer to Removing and Replacing Grind Motor Assemblyinstructions to remove and repl

User Manual Page 31 SPINDLE CARTRIDGE ASSEMBLY SA12615TA

User Manual Page 33 Removing and Replacing the Spindle Arbor Cartridge Assembly Removing and Replacing the Spindle Arbor Car-tridge Assembly. 1. Ref

User Manual Page 34 7. Loosen the 2, 3mm set screws in the top of the cartridge block that holds the cartridge in place. 8. Slide the cartridge forw

User Manual Page 35 1. Reinstall the wheel. 2. Reinstall the wheel cover. 3. Refer to Grind Motor Belt Replacement to in-stall and set proper tensi

User Manual Page 36

User Manual Page 38 PP12850KF Rev 4Phone:800-547-0222541-488-2224DarexPO Box 730Ashland, OR 97520USAFax:541-488-2229Email:[email protected]:ww

13 For more information on Icons refer to the Touch Screen Details section pages 19 to 34 CYCLE START (GREEN) Refer to infor-mation on page 32 CYCL

14 SPLIT POINT OFFSET Refer to infor-mation on page 29 TOOLS, OFFSET & MAINTENANCE PAGE Refer to information on page 27 QUICK START SET UP SCRE

15HONING WHEEL POSITION OFFSET Refer to information on page 31 HONE BRUSH EDGE OFFSET HONE BRUSH FACE OFFSET WHEEL POSITION OFFSET Refer to inform

16 MATERIAL TAKE OFF #1 ALARM UNABLE TO DETECT END OF DRILL Refer to information on page 63 CUTTING EDGE DETECTION ALARM - UN-ABLE TO LOCATE CU

17Steps to sharpening your first drill on your CNC XPS-16 Drill Sharpener. Connect vacuum hoses and vacuum power cord to sharpener. Refer to informa

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19 Power up the XPS-16 sharpener refer to informa-tion on page 17 and connect vacuum system, for details refer to information on page 55 Self Test Ini

3Table of ContentsThe Darex Story ... Page 3 Safety Instructions ...

20 Material Removal Selector • Each touch of the icon will bring up the next material removal op-tion. You have three choices: MIN, MID or MAX Use MI

21edge. Refer to page 39Web Detection Screen • To manually input the web thick-ness, measure thickness of the web of the drill. Measure web thickne

22 of the primary facet produced may be very thin. The thicker the web of your drill, the wider the primary facet will appear. Split Point Selector

23• Use the “BACKSPACE” button to erase in-formation incorrectly entered. • Touch the “SAVE” button to store and transfer the “New” information to

24 • To delete a previously saved file, place cursor beside file and touch the “DELETE” button . • To save a new file, touch the “SAVE” button , th

25Quick Start Screen Selector *Found only in software with date code of 70129 or earlier • Brings up the Quick Start Main Screen “Quick Start” Main •

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27 Tools, Offset & Mainte-nance Screen Selector Main “TOOLS, OFFSETS & MAINTENANCE” Screen Permanent File Save Screen Selector • Stores up t

28Download Screen UI Update Button – From PC to XPS-16Upgrade your USER INTERFACE software by touching the “UI update” button. File Down Load ButtonF

29• After offsets are entered, touch the “SAVE” button to store the “New” infor-mation and transfer you back to the pre-vious screen. Changes to the

3 The Darex Story Darex Corporation began in 1973 in Beecher, Illinois. The D, A and R of Darex are the initials of three generations of the Bernard f

30 Touch the Split Angle button, the Num-ber Key Pad will come up. • Type in the desired split angle degree, a toler-ance of +/-5° can be expected.

31 justment of the C axis will not be necessary. Adjustment may be needed if the factory de-fault allows too much rotation and the grind-ing wheel nic

32 Contrast Adjustment Screen • Adjust screen contrast, using “ARROW UP” to increase the contrast number, making the screen lighter or “ARROW DOWN” b

33 Touch Screen Details With this software upgrade you will now have all the great features of your original XPS-16 but will now have the ability to s

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35 WHY: The Radius Split Offset feature is avail-able and functional only after you have manually entered the web thickness in the Web Diameter Detec

36 Radius Offset Keypad • Type in the offset amount. An offset amount of.001 will produce the largest possible radius. As your offset gets larger th

37 • The +C button will stop the rotation of the cutting edge further away from the grinding wheel. The -C button will stop the rotation of the cu

38 4-Facet Overlap Adjust Procedure Past Center To Center Below Center NOTE: The XPS-16 is designed to create the 4-Facet point with little or no f

39 WHY: Your drill is aligned with the aid of a fiber optic sensor. The fiber optic sensor locates and positions the cutting edge at 12 o’clock. (ver

4 Fig .1 Grounding methods Grounded Means Cover of grounded outlet box Grounding Pin Grounding PinMetal Screw(A) (B) (C) (D) Safety Instructions Safe

40 The web thickness must be entered manually. • Measure web of drill, and type in web thick-ness. • Touch the ADVANCE button on the web detection

41 Download Screen Selector Select this button for in system program-ming and download capabilities. As up-grades and optional custom point styles bec

42 • After transfer is com-plete, a screen will ap-pear prompting you to shut down machine and restart. ful. Turn the machine off and then on aga

43 • On your PC, call up the Darex Software Loader program. • Click on “Get Drill Files” tab. Darex Software Loader Screen - Get Drill Files • Cl

44 File Restoration Button - From PC To XPS-16 • Connect the serial cable from PC to sharpener. • Restore saved custom files from your PC by touchi

45 Controller Update Button - From PC to XPS-16 • Connect the serial cable from PC to sharpener. • Update your Controller software by touching the

46 • After transfer is complete, the RESTART MA-CHINE SCREEN will appear • Turn the machine off and then on again and run the Initializati

47XPS-16 CHUCKThe XPS-16 6-jaw chuck system was designed with accuracy and simplicity in mind. As a result, the XPS-16 chuck allows you to quickly cha

48 TO REINSTALL: Reinstall in reverse order, making sure the diame-ter detector rod is oriented in spindle correctly.CAUTION: If diameter detector rod

49 1 - PP12512TF - COLLET CHUCK KNOB SECONDARY 2 - PP12518NF - ER-25 COLLET SET - METRIC 2 - PP12519NF - ER-25 COLLET SET - ENGLISH 3 - SA12511TA - P

5Safety Instructions FOR YOUR OWN SAFETY, READ INSTRUC-TION MANUAL BEFORE OPERATING MA-CHINE!Caution:RUNNING Caution:WHEN USING ELECTRIC TOOLS, BASI

50 COLLET CHUCK USE: The XPS-16 Collet Chuck uses ER-25 collets to hold the drill. The chuck is designed to use one or two collets to clamp the dril

51Use of the rear collet is similar to the forward collet, first the Primary Knob must be installed in to the spindle omitting the ER collet. The col

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53HONING ON YOUR XPS-16 Your sharpener is equipped with “honing” capabili-ties. Edge prepping is done a number of different ways, in the case of your

54HONING BRUSH PART #’S PP12686NF – Brush 120 Grit – Silicon Carbide PP12680NF – Brush 180 Grit – Silicon Carbide PP12684NF – Brush 320 Grit – Silicon

55 Do not use sharpener until vacuum system is connected to machine. The airflow from the vacuum system keeps the grinding wheel & motor cool whil

56 Vacuum parts list on page 83 & 84 ex-ploded view on page 87 VACUUM SPECS Weight: 30lbs (13.61kg) Diameter: 14” (35.56cm) Height: 19” (4

57 The Darex XPS-16 comes equipped with electro-plated, 180 Grit CBN (Cubic Boron Nitride) and 220 Grit diamond grinding wheels. The CBN wheel, ready

58Wheel Information7. Using a ½ inch socket wrench, loosen wheel retainer bolt in the counterclockwise direction until wheel is free of the spindle.

59 The calibration sheet shows all of the values stored in the machine when it left Darex. Nor-mally, it is just reference information. If some-how

6CAUTIONDo not operate machine without using vacuum system • Grinding dust inhaled/ingested can be harmful to your health • Grinding particles can

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611. Use MIN MTO when touching up your facet and conic ground drills. 2. Use MID MTO when sharpening chipped facet and conic ground drills. 3. Use

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63 Insert Drill Alarm • No drill has been detected Insert drill or check to see if drill is loose and has pushed back in the chuck Remove Drill

64Wheel Change Reminder • This re-minder will prompt you to change the wheel as you se-lect differ-ent drill ma-terial op-tions.The XPS-16 does not

65SymptomFailed Initialization screen test Cause• Axis driver card failure • Limit sensors bad • Solenoid bad • Machine has moved past the limit s

66 Symptom Drill incorrectly split Cause • Check offsets on the split point offset. Page. Refer to page 29 • Wheel calibration is off • Check wheel

67 Identifying and checking LED and limit switches Identification of LED sensors refer to page 87 1. MTO 2 2. MTO 1 3. Rotate 4. Swing 5. X Feed 6.

68 -Turn the machine power off. - Open the Electrical Panel and disconnect the solenoid cable (connector located in lower right corner of Power Supp

69 Z Axis Stage Behind the Limits NOTE: This condition usually occurs when the machine goes into the lube cycle and the cycle is interrupted before it

7Material Safety Data SheetUS DEPARTMENT OF LABOR Form Approved Occupational Safety and Health Administration 0MB No 44-Ri 367 MATERI

70 X-Axis Loose (Revised 012207) Concerning the lost motion in the "X" axis, make sure the Motor End Plate is not loose The plate is secured

71 Grind Motor. The motor will rotate to tension the belt. Holding the motor in that position, tighten the motor mounting crews. Connect the vacuum

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73 Drill Nomenclature FACET & CONIC DRILL STYLE PICTURE AND NOMENCLATURE CONIC DRILL FACET DRILL POINT SPLIT & RELIEF DIAGRAMS DEPTH

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75 Sample Drill File Form Sample Drill File Form

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77 HSS, Standard Helix, 135-degree split point • Cast Iron - Soft and Medium • Stainless steel HSS, Parabolic Flute design, 135-degree split point –

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79 To extend the life of your sharpener, we recommend a routine maintenance pro-gram be put in place. Every 200-machine hours is suggested, or more of

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80 Wheel cleaning: Always clean a brand new wheel be-fore using. Wheels are packaged in rust preventative oil and will load up if not cleaned befor

81 Cleaning Fiber Optic Lens: For good drill alignment function, keep the fiber optic lens clean. Normal service period is about every 14 days, depen

826. If you are replacing with new brushes, be sure to install them with the radius of the brush in line with the rotation of the motor. 7. After br

83 CNC-XPS-16 PARTS LIST Serial Number—through F3 (See page 84 for V4 and newer) 1 - PP12003PF - Tool Tray Mat 16 - PP12074FF - 115v - 7A-250v

84 1 - PP12003PF - Tool Tray Mat 16 - PP12074FF - 115v - 7A-250v SLO Fuse (Vacuum) 2 - PP12015EF - LCD Display 16 - PP12057FF - 230v - 1.6A-25

XPS-16 All Models 85 Exploded Views/Parts List 115 V & 230 V Electronic Panel Grind Motor 115v & 230v SA12703BA ALIGNMENT ASSEMBLY

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XPS-16 Vacuum Assembly 87 Exploded Views/Parts List

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9XPS-16 Auto Measurement Features Your XPS-16 has many features so carefully designed and engineered that you may not even be aware of their uniquenes

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91 Wiring DiagramSOLENOID FUSE VACUUM LOGIC GRIND LOGIC GMC DETECT JP1 +12V -12V 5V 40V AC LAMP X AXIS Z AXIS A AXIS C AXIS -5V +5V 1 2 3 4

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ELECTRICAL WIRING DIAGRAM PP12151EF F/F3-Revision 3 V4-Revision 4 93 Wiring Diagram To PP12147EFPRINT CHK BYXPS-16 PANEL TO BASE WIRING DIAGRAM3SHEET

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5RS232 PO RT(57K BAUD)65 VDC RED & BLKGRN & WHT & BLKBLKBLUDC MOTORFILTERPP12140NFBLURED & BLK24 VDCSW ITCH-NO5 VDC RED & BLKSW IT

SERVICE PARTS REPLACEMENT SCHEMATICS & WORK INSTRUCTIONS USER SECTION CHUCK SWING CASTING ASSEMBLY EXPLODED VIEW: SA12500CA... PAGE 1 CHU

User Manual Page 1 CHUCK SWING CASTING ASSEMBLY SA12500CA PP12581LFNEMA DRIVE GEAR

User Manual Page 3 Removing and Replacing the Chuck Spindle Drive Belt 1. Remove the three 3mm button head screws with a 2mm Allen wrench and remov

User Manual Page 4 4. To loosen and remove belt, insert a flat blade screw driver in the slotted bearing screw. 5. On the back of the casting is a